Powerstroke: 2003-2007 (6.0L)
Sinister Diesel Radiator Hose Kit 2WD ONLY (SDHOSEKITFORD052WD) for 2005-2007 Powerstroke 6.0L
The 2005-2007 Powerstroke 6.0L 2WD radiator hose kit offers a durable upgrade over factory hoses, which can crack and wear over time. Made from extra-thick, four-ply silicone with heat-resistant fibers, these hoses provide superior protection and longevity. The kit includes upper and lower radiator hoses, four stainless steel clamps, and features a distinctive Sinister Diesel blue finish. It is a direct bolt-on replacement requiring no modifications, helping to prevent cooling system failures and ensuring reliable performance for years.
Sinister Diesel Radiator Hose Kit (SDHOSEKITFORD0304) for 2003-2004 Ford Powerstroke 6.0L
The 2003-2004 Powerstroke 6.0L radiator hose kit offers a durable upgrade over factory hoses, which are prone to cracking and wear. Made from extra-thick, four-ply silicone with heat-resistant fibers, these hoses provide enhanced protection and reliability. The kit is a direct bolt-on replacement, requiring no modifications, and includes upper and lower radiator hoses with stainless steel clamps. The Sinister Diesel blue finish adds style to the engine bay while ensuring long-term cooling system performance.
Sinister Diesel Exhaust Headers (SDHDRS60) for 2003-2007 Powerstroke 6.0L
Sinister Diesel’s high-flow stainless steel exhaust headers for 2003–2007 Ford Super Duty and Excursion with a 6.0L Powerstroke improve performance, reduce under-hood temperatures, and enhance exhaust flow. They add up to 37 hp and 99 lb-ft of torque with a modified tune, making them ideal for towing. Built with durable stainless steel, CNC flanges, TIG welding, and an EGT bung, these headers are designed for long-lasting performance.
Sinister Diesel Thermostat Housing (SDGTHERMO60) for 2003-2007 Powerstroke 6.0L
The Sinister Diesel Thermostat Housing is a direct replacement for the OEM version, offering improved durability and appearance. Made from anodized billet aluminum, it resists corrosion, while precision CNC machining and a thick base plate ensure a long-lasting seal. It features a Limited Edition Sinister Gray finish for enhanced engine bay aesthetics.
Sinister Diesel Radiator Support Brackets (SDGRADSUP60) for 2003-2007 Powerstroke 6.0L
Secure your radiator and add some good looks under the hood with our Sinister Diesel Radiator Support Brackets for the 2003-2007 Ford Powerstroke 6.0L. They’re laser cut and CNC formed from aluminum for precision fit. We also TIG weld gussets for superior strength and durability. Finally they’re powder-coated in our Limited Edition Sinister Gray.
Sinister Diesel Glow Plug Control Module (SDGPCMFORD03) for 2003-2010 Powerstroke 6.0L / 6.4L
The Sinister Diesel Glow Plug Control Module enhances the reliability of 2003-2010 Ford Powerstroke 6.0/6.4L engines by ensuring smooth starts and improved fuel efficiency. Made with high-quality components, it offers durability and long-lasting performance. Designed as a direct OEM replacement, it integrates seamlessly into the truck’s electrical system.
Sinister Diesel Oil Filter Cap (SDGOFCFORD03) for 2003-2010 Powerstroke 6.0L / 6.4L
The factory plastic oil filter cap on 6.0L and 6.4L PowerStroke engines 2003–2010 Ford Super Duty can become brittle and crack, leading to oil leaks and costly repairs. Sinister Diesel offers a durable replacement made from billet aluminum with a blue anodized finish. It is heat-resistant and designed for longevity, with a 1/8-inch NPT tap for compatibility with an external oil temperature sensor.
All sales are final for clearance items. Only valid while supplies last.
Sinister Diesel Intercooler Charge Pipe Kit (SDGINTRPIPE60KIT) for 2003-2007 Powerstroke 6.0L
The Sinister Diesel Charge Pipe Kit for the Powerstroke 6.0L improves airflow by replacing restrictive factory piping. Made from durable 6061 aluminum with TIG welding and a Sinister Gray powder coat, it enhances performance, lowers EGTs, and resists corrosion. The kit includes high-pressure 5-ply silicone boots and stainless steel clamps for a secure fit. However, the Hot Side Charge Pipe is not compatible with dual alternator trucks.
Sinister Diesel Intercooler Charge Pipe Kit w Intake Elbow (SDGINTRPIPE60IEKIT) for 2003-2007 Powerstroke 6.0L
The Sinister Diesel Charge Pipe Kit with Intake Elbow for the Powerstroke 6.0L improves engine performance by enhancing airflow, increasing power, and reducing EGTs. Made from durable 6061 aluminum with TIG welding and a corrosion-resistant powder coat, the kit includes intercooler and turbocharger pipes, a high-performance intake elbow, 5-ply silicone boots, and stainless steel clamps.
Sinister Diesel Hot Side Charge Pipe (SDGINTRPIPE60HOT) for 2003-2007 Powerstroke 6.0L
The Sinister Diesel Hot Side Intercooler Charge Pipe for the Powerstroke 6.0L is a high-performance upgrade that improves airflow, power, and efficiency by replacing the restrictive factory piping. Made from durable 6061 aluminum alloy with TIG welding, it features a larger diameter, smooth mandrel bends, and a corrosion-resistant Sinister Gray powder coat. It includes 5-ply silicone boots rated to 400psi and stainless steel clamps for a secure, leak-free fit.
Sinister Diesel Cold Side Charge Pipes (SDGINTRPIPE60COLD) for 2003-2007 Powerstroke 6.0L
The Sinister Diesel Cold Side Charge Pipe Kit for the Powerstroke 6.0L enhances engine efficiency and power by improving airflow and reducing EGTs. Made from durable 6061 aluminum alloy with a sleek Sinister Gray powder coat, it withstands high pressure and temperature. The kit includes 5-ply silicone boots rated to 400psi and stainless steel clamps for a secure, leak-free installation.
Sinister Diesel (Hexagon) Intake Elbow (SDGINTEL60HEX) for 2003-2007 Powerstroke 6.0L
The Sinister Diesel Hexagon 6.0 Intake Elbow replaces the restrictive stock piping on 2003-2007 Ford Super Duty and 2003.5-2005 Excursion 6.0L engines. It features a larger diameter, precision-cut aluminum construction, and a CNC-machined base plate for improved airflow and higher boost capacity.
Sinister Diesel Intake Elbow SDGINTEL60) for 2003-2007 Powerstroke 6.0L
The Sinister Diesel 6.0L Power Stroke intake elbow upgrades the stock intake piping on 2003-2007 Ford Super Duty trucks and 2003.5-2005 Excursions with larger, CNC mandrel-bent aluminum tubing. This design improves airflow, enhances performance, and supports higher boost levels. Finished in Sinister Gray powder coat, it offers a durable and visually appealing alternative to the stock plastic unit. Designed and pressure tested in California, it comes with Sinister Diesel’s trusted quality and support.
Sinister Diesel Regulated Fuel Return Kit (SDGFUELREG60) for 2003-2007 Powerstroke 6.0L
The Sinister Diesel Regulated Fuel Return Kit is designed for 2003-2007 Ford F-250 and F-350 Super Duty trucks with a 6.0L Powerstroke engine. It features CNC machined billet aluminum parts, stainless steel braided fuel lines, and nickel-plated fittings. The kit includes an adjustable fuel regulator and pressure gauge to maintain consistent fuel pressure, improving injector longevity and performance. It comes as a complete package with no additional parts required.
Sinister Diesel Blue Spring Kit with Billet Spring Housing (SDGFUELBLK60) for 2003-2007 Powerstroke 6.0L
The Sinister Diesel 6.0 Powerstroke Blue Spring Kit is a high-performance upgrade designed to improve fuel pressure regulation in Ford Powerstroke engines. It includes a precision-engineered regulator spring and a durable billet aluminum housing, which helps increase fuel pressure, reduce injector stiction, and enhance engine performance. The kit improves fuel economy, power output, and responsiveness while resisting wear and corrosion.
Sinister Diesel 58v FICM (SDGFICM58) for 2003-2007 Powerstroke 6.0L
The Sinister Diesel 58V FICM is an aftermarket upgrade designed to enhance the reliability and performance of the 6.0L engine. It improves components exposed to higher voltage and corrects original design flaws for increased durability. Made with high-quality materials and a billet aluminum cover, it reduces heat fatigue for a longer lifespan. The 58V FICM improves cold starts, injector response time, and reduces injector stiction, featuring an inductive heating function for better cold-weather performance.
Sinister Diesel 48v FICM (SDGFICM48) for Powerstroke 2003-2007 6.0L
The Sinister Diesel 6.0 Powerstroke Fuel Injector Control Module (FICM) is an aftermarket upgrade designed to enhance the reliability and performance of the 6.0L Powerstroke engine. It comes preprogrammed with Ford’s latest software, improving cold starts, reducing injector stiction, and extending injector life. This FICM serves as a direct replacement for the factory module, maintaining factory voltage output and addressing common FICM failure issues. Built with high-quality components and a billet aluminum cover for better heat resistance, it ensures durability. It is a plug-and-play solution compatible with both 4-Pin and 7-Pin FICM versions used in different production cycles.
Sinister Diesel Oil Filter & Coolant Filtration System (SDGEOFCF60) for 2003-2007 Powerstroke 6.0L
The Sinister Diesel Coolant Filter & Oil Filter Kit for 2003–2007 6.0L Ford Powerstroke engines helps extend engine life by removing harmful contaminants from oil and coolant. These fluids are essential for proper engine function, and impurities like metal shavings, rust, and sludge can cause serious damage or failure. The kit includes all necessary mounts and fittings, is made from durable 6061 billet aluminum, and helps maintain maximum efficiency of the engine’s lubrication and cooling systems. Initial filter changes are recommended at 500 miles, then every 3,000 miles for the next two changes, and annually thereafter.
Sinister Diesel Degas Bottle (SDGDEGAS60) for 2003-2007 Powerstroke 6.0L
Sinister Diesel’s Coolant Reservoir is made from durable 6061 aluminum, TIG welded, and pressure tested for strength, making it superior to factory plastic tanks that can crack and leak. The aluminum construction also improves heat dissipation for better performance. It uses the factory cap (with upgrade options) and includes a sight glass for easy level checks. Designed as a direct bolt-in replacement, it installs in under 30 minutes with basic tools.
Sinister Diesel Cold Air Intake (SDGCAI60) for 2003-2007 Powerstroke 6.0L
The Sinister Diesel 6.4L Powerstroke cold air intake enhances turbo spool-up and throttle response, improving performance for towing, hauling, or racing. It features durable aluminum tubing with a CNC mandrel bend for smooth airflow, high-temperature-resistant silicone couplings, and a washable cotton filter.
Sinister Diesel Billet Blue Cap Kit (SDGBCK60) for 2003-2007 Powerstroke 6.0L
Upgrade your truck with Sinister Diesel 03-07 Powerstroke billet caps for added durability and style. Unlike OEM caps, these solid billet aluminum caps won’t crack over time or from overtightening. The set includes an oil filler cap, fuel filter cap, and oil filter cap, all in gray with the Sinister Diesel logo. Precision CNC-machined for a perfect fit on 2003-2007 Ford Powerstroke 6.0L engines, these caps enhance both function and appearance.
Sinister Diesel Regulated Fuel Return Kit for (SDFUELREG60) for 2003-2007 Powerstroke 6.0L
The Sinister Diesel Regulated Fuel Return Kit is designed for the Ford Powerstroke 6.0L engine to improve fuel system performance and reliability. It stabilizes fuel pressure, reducing fluctuations and preventing issues like pressure drops, fuel cavitation, and injector damage. Ideal for high-demand situations, the kit ensures consistent fuel delivery during heavy towing or performance upgrades.
Sinister Diesel Blue Spring Kit with Billet Spring Housing and Fuel Filter Cap (SDFUELBLK60FFC) for 2003-2007 Powerstroke 6.0L
The updated “Blue Spring” kit restores factory fuel pressure, typically increasing it by 10 psi in 6.0L engines. This helps prevent injectors from outflowing the stock fuel pump, reducing air in the system and extending injector life. Benefits include quieter idle, faster throttle response, and quicker turbo spool-up. The kit includes all necessary O-rings and hard parts, along with a stronger billet aluminum housing to prevent leaks.
Sinister Diesel Blue Spring Kit with Adjustable Billet Spring Housing and Fuel Filter Cap (SDFUELBLK60ADJFFC) for 2003-2007 Powerstroke 6.0L
The updated “Blue Spring” kit easily installs in 30 minutes and increases fuel pressure, typically by 10 psi, restoring it to factory levels. This added pressure helps prevent injector issues, improves engine responsiveness, and enhances turbo spool-up. The kit includes O-rings and hard parts for rebuilding the fuel pressure housing, along with an adjustable screw for fine-tuning pressure, especially for larger injectors. It also features a durable billet aluminum housing to prevent leaks, replacing the weaker factory cast aluminum component.
