Sinister Diesel Intercooler Charge Pipe Kit (SDINTRPIPE60KIT) for 2005-2007 Powerstroke 6.0L

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The Sinister Diesel 6.0 Charge Pipe Kit is a performance upgrade for 2003-2007 Ford F250 and F350 trucks with the 6.0L Powerstroke engine. It replaces restrictive factory intercooler piping with 6061 aluminum alloy, CNC mandrel-bent tubing for improved airflow, reducing turbo lag and enhancing throttle response. The kit includes 5-ply silicone boots rated to 400psi and stainless steel clamps for a secure fit.

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Description

The Sinister Diesel 6.0 Charge Pipe Kit is a high-performance upgrade designed for 2003-2007 Ford F250 and F350 trucks equipped with the 6.0L Powerstroke engine. This kit replaces the restrictive factory intercooler piping with high-quality components, improving airflow, reducing turbo lag, and enhancing throttle response. The result is increased horsepower, better fuel efficiency, and an overall boost in engine performance.

Constructed from 6061 aluminum alloy, the charge pipes feature CNC mandrel-bent tubing with smooth interior walls for optimized airflow. The kit includes Sinister Diesel’s 5-ply silicone boots rated to 400psi and stainless steel spring clamps, ensuring a secure and leak-free installation. Finished in the signature high-gloss Sinister Blue powder coat, this kit combines performance with a stylish under-hood appearance.

 

Why Upgrade to the Sinister Diesel Charge Pipe Kit?

Upgrading to the Sinister Diesel Charge Pipe Kit allows your 6.0L Powerstroke engine to breathe better, improving airflow and overall engine efficiency. By eliminating restrictive factory components, this kit enhances acceleration, towing capabilities, and throttle response. Designed for durability and performance, it is compatible with both factory and aftermarket intercoolers, making it a versatile and reliable upgrade.

Additional information
Weight 5 lbs
Dimensions 24 × 10 × 6 in
Manufacturer

Fitment

Fitment

2007 Ford F-250 6.0L

2007 Ford F-350 6.0L

2006 Ford F-250 6.0L

2006 Ford F-350 6.0L

2005 Ford F-250 6.0L

2005 Ford F-350 6.0L

2004 Ford F-250 6.0L

2004 Ford F-350 6.0L

2003 Ford F-250 6.0L

2003 Ford F-350 6.0L

2003 Ford Excursion 6.0L

2004 Ford Excursion 6.0L

2005 Ford Excursion 6.0L

Features

Features

  • 6061 Aluminum Alloy Construction

    – Durable and lightweight, built for extreme conditions.

  • CNC Mandrel Precision Bent 3″ Tubing – Ensures smooth, unrestricted airflow for maximum engine efficiency.
  • Smooth Interior Walls – Optimizes airflow, reduces turbo lag, and improves throttle response.
  • Cooler Air Temperatures – Boosts overall engine performance and efficiency.
  • 5-Ply Silicone Boots Rated to 400 PSI – Offers exceptional durability and a secure connection under high pressure.
  • Stainless Steel Spring Clamps – Ensures a reliable, leak-free seal for consistent performance.
  • Powder Coated and Polished in Sinister Blue – Adds corrosion resistance and a stylish, custom look under the hood.
Includes

Includes

  • (1) Cold Side Charge Pipe
  • (1) Hot Side Charge Pipe
  • (4) 5-Ply Silicone Boots
  • (8) Stainless Steel Spring Clamps
Installation

Installation

Installation Instructions

This charge pipe kit is a direct bolt-on replacement, ensuring a hassle-free installation with basic hand tools. The included 5-ply silicone boots and stainless steel spring clamps provide a secure and leak-free fit. No special modifications or cutting are required, allowing you to quickly upgrade your truck’s performance.

 

Warning

Warning

Please note: the hot-side charge pipe does not fit trucks with the dual alternator option.

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About brand
Sinister Diesel builds performance and reliability parts for diesel trucks. The company focuses on cooling, durability, and proper fitment. Sinister Diesel performance parts support daily driving, towing, and work use. Sinister designs cooling systems, charge pipes, and fuel system components. These parts help manage heat and reduce stress on the engine. Better cooling supports consistent performance under load. Truck owners trust the brand for dependable upgrades. These parts perform well in real-world driving conditions.
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