Fleece SureFlo® Performance Sending Unit (FPE-SF-CUMM-9197 ) for 1991-1997 Cummins 5.9L
$376.95
The Fleece SureFlo® Performance Sending Unit (FPE-SF-CUMM-9197) is an upgraded replacement for 1991–1997 Dodge Cummins 5.9L trucks, designed to fix fuel starvation and inaccurate gauge readings, especially with aftermarket lift pumps. It offers durable construction, integrated fuel return, and improved fuel flow for better reliability in all driving conditions.
Description
The Fleece SureFlo® Performance Sending Unit (FPE-SF-CUMM-9197) is a high-quality upgrade designed specifically for 1991–1997 Dodge trucks equipped with the Cummins 5.9L diesel engine. Built to replace the factory sending unit, the SureFlo® eliminates common issues like fuel starvation and inaccurate fuel level readings, especially when paired with aftermarket lift pumps. It features a durable construction, an integrated fuel return, and a low-restriction pickup that ensures consistent fuel flow even under heavy load or high-performance conditions. Whether you’re daily driving, towing, or racing, the SureFlo® Performance Sending Unit helps maintain reliable fuel delivery while keeping your fuel gauge accurate.
Additional information
| Weight | 10 lbs |
|---|---|
| Dimensions | 23 × 13 × 11 in |
| Brand |
Fitment
- 1991 Dodge Ram D250/D350 5.9L 12V Cummins
- 1992 Dodge Ram D250/D350 5.9L 12V Cummins
- 1993 Dodge Ram D250/D350 5.9L 12V Cummins
- 1994 Dodge Ram 2500/3500 5.9L 12V Cummins
- 1995 Dodge Ram 2500/3500 5.9L 12V Cummins
- 1996 Dodge Ram 2500/3500 5.9L 12V Cummins
- 1997 Dodge Ram 2500/3500 5.9L 12V Cummins
Features
Features
- OEM style fitment that requires no tank cutting or drilling
- New fuel level electronics and fuel float
- Heavy duty billet aluminum cap
- Universal -8 AN ports for professionally plumbing a custom fuel setup
- New tank flange seal
- Adaptation pigtail connector
*Protected under US Patent No. D910,083, Patents Pending, and US Trademark Reg. No. 6,878,858
Application Notes
IMPORTANT – Verify your existing MOPAR sending unit part number is listed in the table below. If your part number is not shown, then it is not verified to fit. Many trucks have been retrofitted over time to gasoline model tanks and the SureFlo will not fit into a retrofitted tank configuration. For Model Year 1998 trucks equipped with a 12 valve engine – your vehicle will require our 1998-2002 SureFlo (FPE-SF-CUMM-9802). These trucks would have been originally equipped with Carter sending unit part number 52102079AB.
You can also verify your proper part number by the resistance range of the level sender on your existing unit.
If your stock sending unit ranges between 6 – 113 ohms – use FPE-SF-CUMM-9198
If your stock sending unit ranges between 20 – 220 ohms – use FPE-SF-CUMM-9802
LOW FUEL LEVEL LAMP – This sending unit does NOT include provisions to illuminate the Low Fuel level dash lamp.
IMPORTANT – Verify your OE MOPAR part number in the cross-reference chart:
| Model Year | Replaces MOPAR P/N | Previously Superseded P/N’s | Fuel Tank Size |
| 1991 | 52018309 | 52004838, 52004937 | 30 Gallon |
| 1992 | 52018309 | 52004838, 52004937 | 30 Gallon |
| 1993 | 52018309 | 52004838, 52004937 | 30 Gallon |
| 1994 | 4864735 | R4864735, 4864735 | 35 Gallon |
| 1995 | 4864209 | 04798293, 52102024, 52127802, R4864209, 4864209 | 35 Gallon |
| 1996 | 4798671 | 04798293, 52102024, 52127802, R4864209, 4864209 | 35 Gallon |
| 1997 | 4798671 | 04798293, 52102024, 52127802, R4864209, 4864209 | 35 Gallon |
*USE ON 1989/1990 MODEL YEAR TRUCKS: This sending unit will work on MY 1989 and 1990 trucks that have a tank swap to a 1991-1997 newer tank.
** For optimal performance, this product has been tested to work with aftermarket lift pumps including AirDog !!-5G with flow rates up to 220 GPH and Fass with flow rates up to 100 GPH.
Installation
PROBLEM: If you are running an aftermarket pump that is mounted external of the fuel tank, you will need to install a draw straw or drill your fuel tank to accommodate a sump. Each of these has some pretty significant drawbacks including the ¼ tank issues that result in cavitation of the pump when you draw air into the fuel system.
SOLUTION: SureFlo performance sending units are designed to work with aftermarket lift pumps and fits directly into your stock sending unit location. It features factory style quick disconnects to adapt your stock fuel lines at the tank, giving you the cleanest installation available, and requiring no cutting or drilling of the tank. SureFlo works by drawing fuel from, and returning fuel to, the bucket assembly at the base of the unit. This ensures you are always drawing fuel into your pump and not drawing air into the fuel system as well as eliminates the dreaded ¼ tank problems. The SureFlo bucket also incorporates one way check valves to allow fuel to easily flow in at lower levels.
Our SureFlo performance sending units are also a great alternative for trucks originally equipped without an in tank pump needing to repair a malfunctioning level sender or if you are simply looking to run your own custom fuel lines directly to the tank.
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Warning
Proposition 65
This product can expose you to chemicals including arsenic, which is known to the State of California to cause cancer. For more information, go to www.P65Warnings.ca.gov.
