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Part # FPE-CLNTBYPS-CUMMINS-0305-SS Categories , , , , ,

Fleece Coolant Bypass Kit w/Stainless Steel Braided Line (FPECLNTBYPSCUMMINS0305SS) for 2003-2005 Cummins 5.9L w/AT

$376.95

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The Fleece Coolant Bypass Kit (FPECLNTBYPSCUMMINS0305SS) is a performance upgrade for 2003–2005 Dodge Ram trucks with 5.9L Cummins engines and automatic transmissions. It improves engine cooling by redirecting coolant flow from the rear cylinders, helping prevent overheating and head gasket issues. Featuring a durable stainless steel braided line, the kit offers long-lasting resistance to heat, pressure, and abrasion. Designed for easy installation, it is ideal for enhancing engine reliability and thermal efficiency, especially under high power or towing conditions.

Description

The Fleece Coolant Bypass Kit with Stainless Steel Braided Line (FPECLNTBYPSCUMMINS0305SS) is a high-performance upgrade designed specifically for 2003-2005 Dodge Ram trucks equipped with the 5.9L Cummins engine and an automatic transmission. This kit addresses a common issue in the Cummins platform—uneven cooling at the rear cylinders—by rerouting coolant flow from the rear of the engine block, thereby reducing the risk of overheating and head gasket failure. The inclusion of a durable stainless steel braided line ensures long-lasting performance and resistance to abrasion, heat, and pressure. Engineered for a precise fit and easy installation, this coolant bypass kit is an essential addition for Cummins owners looking to enhance engine longevity and thermal efficiency, particularly under increased power loads or towing applications.

Additional information

Weight 15.0 lbs
Dimensions 12.0 × 9.0 × 4.0 in
Brand

Fitment

  • 2003 Dodge Ram 2500/3500 5.9L 24V Cummins
  • 2004 Dodge Ram 2500/3500 5.9L 24V Cummins
  • 2005 Dodge Ram 2500/3500 5.9L 24V Cummins

Features

Increased Coolant Flow, Decreased Coolant Temperatures

The rear cylinders on the 5.9/6.7L Cummins suffer from a lack of coolant flow, and therefore, experience the highest coolant temperatures. This can cause excessive pressure to build in the cooling system, especially the rear of the block and blow out freeze plugs externally, or the smaller diameter plugs under the valve cover, leading to a failure. Our coolant bypass kit adds a secondary thermostat, that unlike other brands, works based on temperature instead of excessive pressure. This solves the problem before pressure becomes an issue by ensuring consistent temperatures across all six cylinders.

Benefits:

  1. Lowers coolant temperature at the rear cylinders
  2. Ensures consistent temperatures across all cylinders
  3. Prevents damaging coolant pressure build up
  4. Complete kit comes with braided hose and AN O-ring fittings to ensure a leak-free installation. Kits for MY 2003+ include billet hose brackets.

 

Why do I need a Fleece Performance Coolant Bypass?

One of the biggest issues on the 5.9/6.7L Cummins is the coolant flow problem to the rear cylinders. This can cause catastrophic failure or blow outs of the freeze plugs in an over-temperature / over-pressure condition.  The Fleece Performance Coolant Bypass is one of the most important additions you make to improve the reliability and longevity of the Cummins platform. 

Without Coolant Bypass    With Fleece Performance Coolant Bypass

*US Trademark Reg. No. 6099979, 6099980, 6099981 and 7659022.

 

Application Notes

The 2003 – 2007 5.9L automatic transmission version will eliminate the factory transmission fluid heat exchanger. The heat exchanger is designed for use in cold climates to warm the transmission fluid with the engine coolant. It is not necessary for use in warm climates or high horsepower applications, nor does it detrimentally affect the trucks performance when removed.

For model years 2007 – 2018 6.7L trucks, including both automatic and manual equipped transmissions, factory installed transmission fluid heat exchangers are uncommon. For customers with a 6.7L that has a heat exchanger, a heater tube can be purchased at your local Chrysler Dealership [PN:68048997AA] to complete the installation.

 

Installation

Installation Instructions

 

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Warning

Proposition 65

This product can expose you to chemicals including arsenic, which is known to the State of California to cause cancer. For more information, go to www.P65Warnings.ca.gov.

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