BD Diesel EGR Cooler Replacement w/Round Tube (1090201) for 2003-2004 Powerstroke 6.0L

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The BD Diesel EGR Cooler Replacement with Round Tube (1090201) is an upgraded aftermarket part for 2003-2004 Ford Powerstroke 6.0L engines. It features a durable stainless steel round tube design that enhances coolant flow and reduces clogging and overheating, addressing common factory EGR cooler issues. This direct-fit replacement ensures easy installation, improved engine performance, reduced maintenance, and compatibility with OEM components.

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Description

The BD Diesel EGR Cooler Replacement with Round Tube (1090201) is a high-quality aftermarket upgrade designed specifically for 2003-2004 Ford Powerstroke 6.0L engines. Engineered to address the common failure issues associated with the factory EGR cooler, this unit features a durable round tube design that improves coolant flow and reduces the risk of clogging and overheating. Constructed from robust stainless steel materials, the BD Diesel EGR Cooler offers enhanced reliability and longevity, making it an ideal solution for diesel owners seeking improved engine performance and reduced maintenance. This direct-fit replacement ensures easy installation while maintaining compatibility with OEM components, helping to restore efficient emissions control and engine functionality.

Additional information
Weight 5.5 lbs
Dimensions 28 × 7 × 7 in
Fitment

Fitment

2003-2004 Powerstroke 6.0L

Features

Features

  • 5-Year Limited Warranty
  • Replacement Heavy Duty EGR Coolers for 2003-2007 6.0L Ford Power Stroke Diesels
  • TIG welded 304L stainless 0.375in.O.D. x 0.048in. walled tubes replace the OEM inner cores
  • Water deflectors added to increase turbulence to flow to aid in heat dissipation
  • Includes O-ring and threaded insert
  • Prevents premature failure due to weak brazed joints
  • Pressure tested
Installation

Installation

Installation Video

 

INSTALL TIME

  • 5 Hours

WARRANTY

Parts

  • 60-Months
  • Unlimited Miles

NOTE

  • Up to production date 9/22/03
About brand
BD Diesel Performance is a diesel performance manufacturer focused on reliability and towing performance. The company designs parts that improve durability, power delivery, and vehicle control. BD Diesel products support daily driving, heavy towing, and work-ready diesel trucks. BD Diesel engineers turbochargers, exhaust brakes, transmission upgrades, and fuel system components. Their products help manage heat, control exhaust flow, and protect drivetrain parts. These upgrades improve drivability under load and during long pulls. Diesel owners trust BD Diesel for proven solutions. Whether upgrading a tow rig or improving reliability, BD Diesel delivers parts built for real-world use.
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