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Part # FPE-CLNTBYPS-CUMMINS-MAN-SS Categories , , , , ,

Fleece Coolant Bypass Manual Transmission w/Stainless Steel Braided Line (FPE-CLNTBYPS-CUMMINS-MAN-SS) for 2003-2007 Cummins 5.9L

$376.95

Total: $376.95
Purchase & earn 376 points!

The Fleece Coolant Bypass for Manual Transmission (FPE-CLNTBYPS-CUMMINS-MAN-SS) is a premium upgrade engineered for 2003-2007 Dodge Ram trucks with the 5.9L Cummins diesel engine and manual transmission. This stainless steel kit effectively solves the common issue of uneven coolant distribution, which often results in excessive heat buildup at the rear cylinders—an issue that can lead to premature head gasket failure. By rerouting coolant from the back of the cylinder head, the bypass promotes uniform cooling across all six cylinders, enhancing engine reliability and thermal efficiency. Designed for compatibility with both stock and high-performance setups, the kit includes all required components for a straightforward installation that doesn’t demand permanent engine modifications, making it an ideal choice for enthusiasts and professionals alike.

Description

The Fleece Coolant Bypass for Manual Transmission (FPE-CLNTBYPS-CUMMINS-MAN-SS) is a high-performance solution designed specifically for 2003-2007 Dodge Ram trucks equipped with the 5.9L Cummins diesel engine and manual transmission. This precision-engineered stainless steel bypass kit addresses a common issue in these engines—uneven coolant flow to the rear cylinders, which can lead to increased thermal stress and potential head gasket failure. By redirecting coolant from the rear of the cylinder head, the Fleece Coolant Bypass ensures more balanced temperatures across all six cylinders, improving engine longevity and performance. Ideal for both stock and modified engines, this kit includes all necessary hardware for an easy, clean installation without requiring permanent modifications.

Additional information

Weight 15 lbs
Dimensions 12 × 9 × 4 in
Brand

Fitment

  • 2003 Dodge Ram 2500/3500 5.9L 24V Cummins
  • 2004 Dodge Ram 2500/3500 5.9L 24V Cummins
  • 2004.5 Dodge Ram 2500/3500 5.9L 24V Cummins
  • 2005 Dodge Ram 2500/3500 5.9L 24V Cummins
  • 2006 Dodge Ram 2500/3500 5.9L 24V Cummins
  • 2007 Dodge Ram 2500/3500 5.9L 24V Cummins

Features

Increased Coolant Flow, Decreased Coolant Temperatures

The rear cylinders on the 5.9L Cummins suffer from a lack of coolant flow, and therefore, experience the highest coolant temperatures. This can cause excessive pressure to build in the cooling system, especially the rear of the block and blow out freeze plugs externally, or the smaller diameter plugs under the valve cover, leading to a failure. Our coolant bypass kit adds a secondary thermostat, that unlike other brands, works based on temperature instead of excessive pressure. This solves the problem before pressure becomes an issue by ensuring consistent temperatures across all six cylinders.

Benefits:

  1. Lowers coolant temperature at the rear cylinders
  2. Ensures consistent temperatures across all cylinders
  3. Prevents damaging coolant pressure build up
  4. Complete kit comes with braided hose and AN O-ring fittings to ensure a leak-free installation.

 

Why do I need a Fleece Performance Coolant Bypass?

One of the biggest issues on the 5.9L Cummins is the coolant flow problem to the rear cylinders. This can cause catastrophic failure or blow outs of the freeze plugs in an over-temperature / over-pressure condition.  The Fleece Performance Coolant Bypass is one of the most important additions you make to improve the reliability and longevity of the Cummins platform. 

Without Coolant Bypass    Cummins engine with Fleece Performance Coolant Bypass

*US Trademark Reg. No. 6099979, 6099980, 6099981 and 7659022.

 

Application Notes

The 2003 – 2007 5.9L automatic transmission version will eliminate the factory transmission fluid heat exchanger. The heat exchanger is designed for use in cold climates to warm the transmission fluid with the engine coolant. It is not necessary for use in warm climates or high horsepower applications, nor does it detrimentally affect the trucks performance when removed.

Installation

Warning

Proposition 65

This product can expose you to chemicals including arsenic, which is known to the State of California to cause cancer. For more information, go to www.P65Warnings.ca.gov.

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