BD Diesel Iron Horn S366SXE|80 1.00 AR Turbo Kit (1045177) for 2003-2007 Cummins 5.9L

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The BD Diesel Iron Horn S366SXE|80 1.00 AR Turbo Kit (1045177) is a high-performance upgrade for 2003–2007 Dodge Ram trucks with the 5.9L Cummins engine. Featuring a BorgWarner S366SX-E turbocharger with a 66mm compressor and 80mm turbine wheel, it offers improved airflow, faster spool-up, and increased horsepower and torque. Designed for towing and performance use, the kit maintains drivability and reliability, includes all necessary installation components, and requires minimal modifications for a seamless factory turbo replacement.

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Description

The BD Diesel Iron Horn S366SXE|80 1.00 AR Turbo Kit (1045177) is a high-performance upgrade designed specifically for 2003-2007 Dodge Ram trucks equipped with the 5.9L Cummins engine. This turbo kit features the robust and efficient BorgWarner S366SX-E turbocharger, known for its enhanced airflow, quicker spool-up, and improved overall performance. With a 66mm compressor wheel and 80mm turbine wheel housed in a 1.00 A/R turbine housing, the Iron Horn kit delivers significant power gains while maintaining excellent drivability and reliability. It’s an ideal choice for truck owners looking to increase horsepower and torque, particularly in towing or high-performance applications. The kit includes all necessary components for installation and is engineered to replace the factory turbo with minimal modifications, offering a seamless upgrade path for Cummins enthusiasts.

Additional information
Weight 63 lbs
Dimensions 45 × 13.5 × 13.5 in
Fitment

Fitment

2003-2007 Cummins 5.9L

Features

Features

  • Increase airflow for more power, response, and reliability
  • Replace your factory turbo with a S300 SX-E Borg Warner T4 flange turbo
  • Kit includes a 5.9L 2-piece BD high flow pulse T4 manifold and gaskets
  • No extra piping required, it drops in place for an easy, clean installation
  • Comp Wheel: 61.44mm (2.42in) to 69.00mm (2.72in)
  • Turbine Wheel: 76mm (2.99in) or 80mm (3.15in)
  • A/R Ratio: 0.91, 1.00 or 1.10 depending on application
  • Flow: 77 Lb/min to 98 Lb/min
  • Approximate rated 500hp – 700hp (depending on truck configuration)
Installation

Installation

INSTALL TIME
  • 6 Hours

WARRANTY

Parts

  • 12-Months
  • 12,000 Miles
Warning

Warning

This product CANNOT be shipped to California!

  • For 2003 to 2004 model year Dodge Ram 2500/3500 with HY35 turbo, a 2004.5-2007 style aftermarket downpipe (e.g., Flo Pro part number 20811) is required.
  • Aftermarket air intake kits may need modification.
  • Turbo mount exhaust brakes are incompatible; use a remote mount exhaust brake instead.
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About brand
BD Diesel Performance is a diesel performance manufacturer focused on reliability and towing performance. The company designs parts that improve durability, power delivery, and vehicle control. BD Diesel products support daily driving, heavy towing, and work-ready diesel trucks. BD Diesel engineers turbochargers, exhaust brakes, transmission upgrades, and fuel system components. Their products help manage heat, control exhaust flow, and protect drivetrain parts. These upgrades improve drivability under load and during long pulls. Diesel owners trust BD Diesel for proven solutions. Whether upgrading a tow rig or improving reliability, BD Diesel delivers parts built for real-world use.
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